Rustic Tortellini al Forno with Roasted Garlic Cream and Italian Sausage

🌍 Cuisine: Italian
🏷️ Category: Main Course
⏱️ Prep: 20 minutes
🍳 Cook: 35-40 minutes
👥 Serves: 6 servings

📝 About This Recipe

This Tortellini al Forno is the ultimate Italian comfort food, featuring pillowy cheese-filled pasta enveloped in a rich, velvety tomato-cream sauce. We elevate the classic bake with zesty Italian sausage, fresh spinach, and a decadent blanket of molten mozzarella and sharp Parmesan. It is a harmonious celebration of textures—crispy golden edges meeting a tender, cheesy heart—perfect for family gatherings or a cozy night in.

🥗 Ingredients

The Pasta & Protein

  • 20 ounces Cheese Tortellini (refrigerated or frozen)
  • 1 pound Mild Italian Sausage (casings removed)
  • 1 tablespoon Olive Oil (extra virgin)

The Rosa Sauce

  • 24 ounces Marinara Sauce (high-quality store-bought or homemade)
  • 1/2 cup Heavy Cream (for richness)
  • 4 cloves Garlic (minced)
  • 1/2 cup Yellow Onion (finely diced)
  • 2 cups Fresh Baby Spinach (packed)
  • 1 teaspoon Dried Oregano
  • 1/2 teaspoon Red Pepper Flakes (optional for heat)

The Cheese Topping & Garnish

  • 2 cups Shredded Mozzarella (low-moisture works best)
  • 1/2 cup Parmesan Cheese (freshly grated)
  • 1/4 cup Fresh Basil (chiffonade or torn)
  • Kosher Salt and Black Pepper (to taste)

👨‍🍳 Instructions

  1. 1

    Preheat your oven to 375°F (190°C). Lightly grease a 9x13 inch baking dish with olive oil or non-stick spray.

  2. 2

    Bring a large pot of salted water to a boil. Cook the tortellini for 2 minutes less than the package directions suggest (they should be slightly underdone, as they will finish cooking in the oven).

  3. 3

    Drain the tortellini and set aside, tossing with a tiny splash of olive oil to prevent sticking.

  4. 4

    In a large oven-proof skillet or sauté pan, heat 1 tablespoon of olive oil over medium-high heat. Add the Italian sausage, breaking it up with a wooden spoon until browned and cooked through (about 6-8 minutes).

  5. 5

    Remove the sausage with a slotted spoon and set aside, leaving about 1 tablespoon of the rendered fat in the pan.

  6. 6

    Add the diced onions to the skillet and sauté for 3-4 minutes until translucent. Stir in the minced garlic, oregano, and red pepper flakes, cooking for another 60 seconds until fragrant.

  7. 7

    Pour in the marinara sauce and bring to a gentle simmer. Reduce heat to low and stir in the heavy cream to create a beautiful 'Rosa' sauce.

  8. 8

    Add the fresh baby spinach to the sauce, stirring until it just begins to wilt.

  9. 9

    Fold the cooked sausage and the par-boiled tortellini into the sauce, ensuring every piece of pasta is well-coated. Taste and season with salt and pepper.

  10. 10

    Transfer the mixture to your prepared baking dish (or leave in the skillet if it is deep enough and oven-safe).

  11. 11

    Evenly sprinkle the shredded mozzarella and grated Parmesan over the top of the pasta.

  12. 12

    Bake for 20-25 minutes, or until the sauce is bubbly and the cheese has melted into a golden-brown crust.

  13. 13

    For an extra-crispy top, turn the broiler on for the last 2 minutes of cooking, watching closely to avoid burning.

  14. 14

    Remove from the oven and let rest for 5 minutes. This allows the sauce to set slightly so it clings to the pasta.

  15. 15

    Garnish with fresh basil and serve immediately while the cheese is still stretchy and hot.

💡 Chef's Tips

Always undercook the tortellini by 2-3 minutes during the boiling stage; they absorb sauce in the oven and will become mushy if fully cooked beforehand. Use a block of mozzarella and grate it yourself for a much better melt than pre-shredded varieties, which contain anti-clumping starches. If the sauce looks too thick before baking, add a splash of the pasta cooking water to loosen it up. For a vegetarian version, swap the sausage for sautéed mushrooms or zucchini and use a mushroom-based marinara. To make ahead, assemble the dish (without baking), cover tightly with foil, and refrigerate for up to 24 hours. Add 10 minutes to the baking time.

🍽️ Serving Suggestions

Serve with a side of crusty garlic bread to soak up the extra Rosa sauce. A crisp Arugula salad with a lemon-balsamic vinaigrette provides a perfect acidic contrast to the rich pasta. Pair with a medium-bodied Italian red wine like Chianti or Barbera. Roasted broccolini with lemon zest and red pepper flakes makes an excellent green accompaniment. Finish the meal with a light lemon sorbet to cleanse the palate after the decadent cheese.