Lone Star Legacy: Authentic Texas-Style Smoked Beef Sausage

🌍 Cuisine: Texan
🏷️ Category: Main Course
⏱️ Prep: 90 minutes
🍳 Cook: 2-3 hours
👥 Serves: 8-10 servings

📝 About This Recipe

Deep in the heart of the Texas Hill Country, sausage is more than a side dish—it's a smoky, snap-casing masterpiece that honors the German and Czech heritage of the region. This recipe delivers that signature 'hot link' profile, featuring a coarse-ground blend of prime beef and fatty pork seasoned with a heavy hand of cracked black pepper and a hint of cayenne. Smoked low and slow over post oak, these sausages boast a deep mahogany hue and a juice-filled snap that defines legendary Texas barbecue.

🥗 Ingredients

The Meat Blend

  • 3 lbs Beef Brisket Trimmings (chilled and cubed)
  • 2 lbs Pork Shoulder (Boston Butt) (chilled and cubed)
  • 0.5 lbs Pork Back Fat (for extra juiciness)

The Texas Dry Rub

  • 3 tablespoons Kosher Salt
  • 4 tablespoons Coarse Ground Black Pepper (16-mesh preferred)
  • 1 tablespoon Granulated Garlic
  • 1 teaspoon Cayenne Pepper (adjust for heat)
  • 1 teaspoon Mustard Powder
  • 1 teaspoon Pink Curing Salt #1 (essential for safety and color)

Binding and Casing

  • 1/2 cup Ice Cold Beef Broth (or cold water)
  • 10 feet Hog Casings (natural, rinsed and soaked)

👨‍🍳 Instructions

  1. 1

    Prepare your meat by cubing the beef, pork, and fat into 1-inch pieces. Place them on a baking sheet in the freezer for 30-45 minutes until the edges are firm but not frozen solid; this ensures a clean grind without smearing the fat.

  2. 2

    In a small bowl, whisk together the kosher salt, black pepper, granulated garlic, cayenne, mustard powder, and pink curing salt until thoroughly combined.

  3. 3

    Using a meat grinder fitted with a coarse (8mm or 10mm) plate, grind the chilled meat and fat into a large chilled mixing bowl.

  4. 4

    Sprinkle the dry rub over the ground meat. Add the ice-cold beef broth. Use your hands (or a stand mixer with a paddle attachment) to mix vigorously for 2-3 minutes until the meat becomes tacky and develops 'primary bind'.

  5. 5

    Flush your natural hog casings with warm water to remove excess salt and check for leaks. Slide the casing onto the stuffing horn of your sausage stuffer.

  6. 6

    Stuff the meat mixture into the casings, being careful not to overfill. Aim for a firm but pliable sausage. Twist into 6-inch links, alternating the direction of the twists to prevent unraveling.

  7. 7

    Place the linked sausages on a wire rack over a baking sheet and refrigerate uncovered for at least 4 hours, or preferably overnight. This dries the surface to form a 'pellicle,' which helps the smoke adhere.

  8. 8

    Preheat your smoker to 225°F (107°C) using post oak or hickory wood. Ensure you have a clean, blue smoke flowing.

  9. 9

    Place the sausages in the smoker, ensuring they are not touching each other to allow for even airflow and coloring.

  10. 10

    Smoke the sausages for approximately 2 to 2.5 hours. Use an instant-read thermometer to check the internal temperature; you are looking for 155°F (68°C).

  11. 11

    While smoking, if the casings look dry, you can lightly spritz them with water or apple juice every 45 minutes to maintain flexibility.

  12. 12

    Once they reach 155°F, remove the sausages from the smoker. Immediately plunge them into an ice water bath for 30 seconds to stop the cooking and prevent the casings from shriveling.

  13. 13

    Pat dry and let the sausages rest for 10 minutes at room temperature to allow the juices to redistribute before slicing and serving.

💡 Chef's Tips

Keep everything cold! If the fat melts during grinding or mixing, the texture will be crumbly rather than juicy. Don't skip the pink curing salt; it provides the classic rosy pink color and prevents botulism during the low-temperature smoking process. Use '16-mesh' black pepper for that authentic Texas look and a punchy, non-bitter heat. If you don't have a smoker, you can add a teaspoon of liquid smoke to the mix and roast in the oven, but you'll miss the authentic wood-fired depth. To check your seasoning before stuffing, fry a small patty of the mixture in a pan and taste it.

🍽️ Serving Suggestions

Serve sliced on butcher paper with white bread, pickled jalapeños, and sliced white onions. Pair with a cold Shiner Bock or a crisp Texas pilsner to cut through the richness of the fat. Side with a mustard-based potato salad or slow-simmered pinto beans. A small dollop of spicy brown mustard or a thin, vinegar-based BBQ sauce is all the dip you need. Leftovers are incredible when sliced and added to a breakfast hash or breakfast tacos.