Old Kentucky Cask Hickory Smoke BBQ Sauce

🌍 Cuisine: American
🏷️ Category: Condiments & Sauces
⏱️ Prep: 10 minutes
🍳 Cook: 45 minutes
πŸ‘₯ Serves: 3 cups

πŸ“ About This Recipe

This deep, mahogany-hued sauce captures the essence of a slow-burning hickory fire in a bottle. It balances the robust, earthy notes of liquid hickory smoke with the bright tang of apple cider vinegar and a sophisticated sweetness from dark molasses and bourbon. Whether slathered over ribs or used as a bold dipping sauce, this recipe delivers a professional-grade pitmaster flavor that is both nostalgic and refined.

πŸ₯— Ingredients

The Base

  • 2 cups Ketchup (high-quality tomato-based)
  • 1/2 cup Apple Cider Vinegar (unfiltered preferred)
  • 1/4 cup Yellow Mustard (classic ballpark style)

Sweetness and Depth

  • 1/2 cup Dark Brown Sugar (packed)
  • 2 tablespoons Blackstrap Molasses
  • 1 tablespoon Honey (clover or wildflower)
  • 2 tablespoons Bourbon (optional, for depth)

The Smoke and Spice

  • 1 1/2 tablespoons Liquid Hickory Smoke (adjust to taste)
  • 2 tablespoons Worcestershire Sauce
  • 1 tablespoon Smoked Paprika (Spanish pimentΓ³n)
  • 1 teaspoon Garlic Powder
  • 1 teaspoon Onion Powder
  • 1/2 teaspoon Chipotle Powder (for a subtle kick)
  • 1 teaspoon Black Pepper (freshly cracked)
  • 1/2 teaspoon Kosher Salt (or to taste)

πŸ‘¨β€πŸ³ Instructions

  1. 1

    In a heavy-bottomed medium saucepan, combine the ketchup, apple cider vinegar, and yellow mustard over medium heat.

  2. 2

    Whisk the mixture gently until the vinegar is fully incorporated and the base is smooth.

  3. 3

    Add the dark brown sugar, molasses, and honey. Stir continuously until the sugar crystals have completely dissolved and the sauce looks glossy.

  4. 4

    Pour in the Worcestershire sauce and the bourbon (if using), stirring to blend the liquids.

  5. 5

    Stir in the smoked paprika, garlic powder, onion powder, chipotle powder, and black pepper. Use a whisk to ensure no spice clumps remain.

  6. 6

    Add the liquid hickory smoke. Start with one tablespoon, stir, and smell the aroma; add the remaining half tablespoon if you desire a bolder smoke profile.

  7. 7

    Bring the sauce to a very gentle simmer. Do not let it reach a rolling boil, as the sugars may scorch on the bottom of the pan.

  8. 8

    Reduce the heat to low and let the sauce cook uncovered for 30 to 40 minutes.

  9. 9

    Stir every 5-10 minutes, scraping the sides of the pan to incorporate the caramelized edges back into the sauce.

  10. 10

    The sauce is ready when it has thickened enough to coat the back of a spoon and has darkened to a rich umber color.

  11. 11

    Taste the sauce carefully (it will be very hot) and add kosher salt or an extra splash of vinegar if needed to balance the sweetness.

  12. 12

    Remove from heat and allow the sauce to cool completely at room temperature before transferring to a glass jar or bottle.

πŸ’‘ Chef's Tips

For the best flavor, make the sauce 24 hours before you plan to use it; the flavors deepen significantly overnight. If the sauce becomes too thick during simmering, thin it out with a tablespoon of water or apple juice at a time. Avoid using 'hickory flavored' salt in addition to liquid smoke, as it can make the sauce overly salty and chemically. Always use a non-reactive saucepan (stainless steel or enameled) to prevent the vinegar from picking up metallic flavors. To make it spicier, double the chipotle powder or add a teaspoon of cayenne pepper.

🍽️ Serving Suggestions

Brush onto pork baby back ribs during the last 15 minutes of grilling for a perfect tacky glaze. Serve alongside a platter of smoked beef brisket and thick-cut white bread. Use as a gourmet dipping sauce for crispy sweet potato fries or onion rings. Mix a few tablespoons into ground beef before forming burger patties for an 'inside-out' BBQ burger. Pair with a cold, malty Amber Ale or a smoky Mezcal cocktail to complement the hickory notes.